Byk 1102 Plug

Cement Based, Fast Curing, Plug Mortar

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BYK 1102 PLUG is a mortar containing special mineral fillers and binders, which can clog active water leaks suddenly, can be used within 1-2 minutes, completes full drying within 3-4 minutes, is used for insulation and repair purposes.

Fields of Application

• Foundations,
• Basement Curtain Walls,
• Elevator Shafts,
• Water Depots, reservoirs ,
• Plugging cavities with pressured or non-pressured
water leaks,
• Tunnels, underground structures

Advantages

• Ready to use,
• Can be applied either in powder form or mixing with water,
• Cures fast,
• Plugs the leaks by fats curing feature,
• Waterproofing materials can be applied on after 10-15 minutes of,
• Adheres perfectly to the applied,
• Does not contain chloride, does not damage the reinforcement

Technical Features
Structure of the Material
 Special cement and mineral fillings
Colour
 Gray
Appearance
 Powder
Compression Strength 30 min.s
 7 N/mm2
Compression Strength 24 min.s
 10 N/mm2
Compression Strength 28 min.s
 35 N/mm2
Bonding strength
 >0,50 N/mm2
Application Surface Temperature
 +5°C / +35°C
Working Time
 1-2 min
Fully Cures in
 3-4 min

The values above are given for +23°C and 50% relative humidity. While higher temperatures shorten the period, lower temperatures extend it

Application Procedure

Preparation of the Substrate

The surfaces to be repaired must be sound and free from all kinds of dust, oil and residues. Cold joints should be opened in a conical manner with a depth of at least 20 mm in depth and width

Mixing

For 1 kg BYK 1102 PLUG 0,240 lt of water should be used. 1.68 lt of water should be added to the 7 kg package.

Application

As Mortar
Add the amount of material to be consumed in 1 minute into a clean application container and add water by paying attention to the mixing ratio. It is mixed by hand using gloves with suitable protective properties. It is applied immediately to leaks and holes. It is pressed by hand for a while.

As Powder
Take some material in your hand and press on the leak at once. Press with your fingers until you get the
material socket. Gloves should be used when doing this.

Consumption
Variable.
Package

7 kg plastic bucket

Cleaning of Application Tools
Tools and equipments should be clean with water after application.
Watch Points

• If BYK 1102 PLUG is below + 5 ° C or above +35 ° C in application, suitable temperature environment
should be provided or expected.
• The BYK 1102 PLUG is equipped with a rising hydration heat finisher. For this reason, it should be kept
moist for 10-15 minutes.
• Working and reaction times in special cementitious repair mortars are affected by air temperature,
humidity and floor temperatures. High temperatures accelerate hydration and the working time is shortened
accordingly. Low temperatures slow down hydration and thus extend the working time. For the material to be completed, the floor temperature and ambient temperature to be applied must not fall below
the minimum permissible temperature.
• In cold weather applications, the material must be conditioned in a hot environment at temperatures
between + 20 ° C and + 25 ° C and the mixture should be prepared with hot water to obtain the workability
of the material.

Shelf Life
12 months after the production date under appropriate storing conditions. Opened products must be applied as soon as possible.
Storage
Store in cool and dry conditions protected from frost. In short-term storage, maximum 2 palettes can be stored on top of each other and delivery must be according to first in first out system. In long-term storage, do not store palettes on top of each other.
Health and Safety Precautions
Work cloth, protective gloves, goggles and masks concordant with Work and Worker Health rules must be used during the application. Due to irritant effects of the non-cured material, avoid contact to skin and eyes during storing and application. If such a contact occurs, it must be washed by soap and plenty of water. Consult a physician urgently if swallowed. Food and drink must be kept outside the application areas. Must be stored away from children. Please look at the Material Safety Data Sheet for detailed information
Disclaimer
The technical information given in this publication is based on the present state of our best scientific and practical knowledge. BYK Binyapı Co. is only responsible for the quality of the product. BYK Binyapı Co. is not responsible for results that may occur because the product is used other than advised and/or out of instructions regarding the place and the method of use. This technical form is valid only till a new version is implemented and nullifies the old ones

BYK
Construction Chemicals

Waterproofing Group is cement and polymer dispersion based, two component, semi-elastic waterproofing material designed for all kinds of reinforced concrete surface and cement based screeds.
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